Flat Laminated Glass Production Line

Flat Laminated Glass Line

Flat Laminated Glass Line

The laminated glass, a type of "safety glass", consists of two or more panes of glass bonding with one or more layers of polyvinyl butyral (PVB) sandwiched between them and subjected to heat and pressure. The flat glass laminating line is significant for laminated glass production in architectural, interior design and automotive industry.

The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer’s requirements.

Technical Parameters
ModelMax. Glass Size(mm)Min. Glass length (mm)Glass Thickness(mm)Total Power
of Quartz Tube Heater (KW)
Production
Capacity(m²/8h)
JC16601600x60004204-4086400
JC20602000x60004204-80114520
JC25602500x60004204-80138650
JC25802500x80004204-80156800
JC30603000x60004504-80176.51300
JC331503300x150004504-802251600
Equipment introduction

The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.

    1. QX2500C-LOW-E horizontal glass washing machine
    2. QX2500C-LOW-E horizontal glass washing machineThe QX2500C-LOW-E glass washing machine features a horizontal structure and consists of loading, washing, drying and unloading section, air blower, electric control cabinet, etc.

    1. HP1600 auto positioning device

    2. HP1600 auto positioning deviceThe auto positioning device features a horizontal design, made up of machine frame, positioning mechanism, transmission system, pneumatic system, electric control system, etc.
      The machine body frame is welded by standard steel materials with a paint coat.
      The main drive utilizes chain conveyor, VFD and digital display. The assembly table is equipped with a pneumatic lifting mechanism and universal wheels. The edges of the table are equipped with positioning wheels for glass positioning.

    1. Suction cup vacuum lifter
    2. Suction cup vacuum lifterThis suspended automatic suction cup vacuum lifter is used for transferring glasses, consisting of overhead crane (travelling track), pneumatic suction cups, vacuum system and electrical control system.
      Vacuum pressure is controlled by the SMC high-precision vacuum generator. The lifting of suction cups is pneumatic, reliable and safe.

    1. PVB roll holder
    2. PVB roll holder

      Three rolls of PVB films with different specifications can be loaded. The unwinding and rewinding of membranes are manually operated. The changeover of film roller is hoisting replacement.

    1. GD2500 transition conveyor
    2. GD2500 transition conveyor

      The transition conveyor utilizes horizontal frame construction and consists of machine frame, transmission system and electric control system. The machine frame is welded by steel profiles and sprayed with paint.
      The transition conveyor uses chain conveyor and the conveying speed is regulated by VFD and can be digitally displayed.

    1. GY2500 glass heated roller press
    2. GY2500 glass heated roller pressThe glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing (individual drive), 1st heating, 2nd heating, roll pressing (individual drive) and unloading section. After undergoing pre-heating, pre-pressing, heating and pressing, two or more layers of glasses and a PVB interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.

    1. DN2850 glass laminating autoclave (Ø2.85m×6m)
    2. DN2850 glass laminating autoclave (Ø2.85m×6m)Glass laminating autoclave is an essential equipment in a glass laminating line. It firmly combines layers of glasses and plastic interlayers through heating, pressurization and cooling process. The glass laminating autoclave consists of heating, cooling and heat preservation parts. The glass laminating autoclave also includes an intelligent control system.